We can offer 4 Euromask® Solutions

Free Sampling: Grooves - Cataphoresis . Masking in industrial surface treatments

Methods and characteristics of masking systems for grooves

The main masking methods for grooves (channels, slots, seats) involve the use of masking cords and tubes, selected based on groove width, depth, and profile.
These industrial masking products must ensure high-temperature resistance, chemical inertness, controlled elasticity, and stable adhesion to reduce the risk of infiltration during treatment cycles and handling.
Equally important are reusability, dimensional accuracy (to maintain the groove section), and ease of application and removal, to optimize production cycles and ensure repeatability in large series.

In order to proceed, you may request:
Free Technical Support
Free Sampling

he most suitable solution for your needs may depend on several factors: processing method, volumes, etc...

We can offer 4 Different solutions

Star-shape section stabilized silicone tube for masking
EZT - Hollow star-shape tube 315 °C.
Square full section stabilized Silicone foam cord for masking
QSC - Square section cord 315 °C
Flexible Silicone foam cord for masking
ASC - Round section Silicone cord 315 °C.
Round section stabilized silicone tube for masking
EST - Rounded section tube 315 °C.

Further Information

The groove masking is a critical phase in industrial surface treatment processes such as industrial painting, cataphoresis, anodizing, galvanizing, and sandblasting. Inadequate protection can cause fillings or buildups inside the groove, compromising functionality, sliding, and fittings, as well as increasing the risk of rework.
The use of masking cords and tubes allows for targeted protection of the internal areas and maintains consistent functional dimensions, improving the final quality and reducing scrap, especially when the groove is a critical location for seals, tabs, or mating components.
In cataphoresis (e-coat), the main industrial masking methods include the use of masking plugs, protective caps, tapes, and adhesive films, depending on the areas to be excluded from the coating and the process conditions (immersion, electrical voltage, rinsing, curing).
Silicone plugs or other suitable materials are widely used to close through holes and blind holes, reducing bath penetration and preventing buildup or deposits in functional seats.
Protective caps allow external protection of pins, ends, threads, and cylindrical surfaces, keeping mating areas clean and limiting film thickness in critical zones.
Cataphoresis tapes and masking films are used to define flat areas, edges, and complex profiles with preformed elements.
Cataphoresis is a coating treatment by electrodeposition in which the workpiece is immersed in a bath and the coating is deposited under the action of a electric field, followed by rinsing and baking.
During the process, masking for cataphoresis is essential to protect functional surfaces, threads, holes, sealing seats, contact areas, and mating zones, preventing coating where it is not intended and avoiding assembly or conductivity/contact issues.
The masking products for cataphoresis must ensure stable performance during pretreatment (e.g., degreasing and conversion), immersion in the e-coat bath, rinsing, and oven curing; therefore, chemical resistance and thermal resistance are essential.
A high level of liquid penetration resistance (infiltration) is also required to keep masked areas protected even during immersion and handling, reducing defects and rework.
The conformability and elasticity of the materials facilitate application and removal on threads, edges, and variable geometries, improving repeatability in series production.
Another key requirement is clean removal without residues, to avoid contamination or film defects; where applicable, the reusability of plugs and caps contributes to cost optimization and process standardization.
An efficient masking solution is crucial for the reliability and final quality of the surface treatment.
Industrial masking makes it possible to protect threads, holes, functional surfaces, and mating areas.
Masking products for surface treatments include masking plugs, protective caps, adhesive dots, technical adhesive tapes, and masking tubing.
These devices must ensure high resistance to high temperatures.
Dimensional stability is essential during curing and drying cycles.
High chemical resistance to surface pre-treatments, such as degreasing and pickling, is also required.
The elasticity of the materials allows perfect adhesion even on complex geometries.
A key requirement is residue-free removal, in order to preserve the quality of the treatment.
The reusability of masking systems contributes to optimizing production costs.
Industrial surface treatments are essential processes for improving the protection, functionality, and durability of metal components.
Among the main surface treatment processes are powder coating, liquid coating, galvanizing, anodizing, cathodic electrodeposition (e-coating), sandblasting, and flame treatment.
These treatments provide corrosion resistance, electrical insulation, or surface conductivity, depending on the application.
During each industrial treatment, it is essential to define the areas that must not be treated.
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